Machine monitoring software features Improve machine operator efficiency

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In the manufacturing industry, the capabilities and expertise of an operator are presented in terms of “Efficiency.” An operator with higher efficiency generates more efficient products than an operator with lower efficiency in the same amount of time.

Kharadi Pune, Maharashtra, October 11, 2021: In the manufacturing industry, the capabilities and expertise of an operator are presented in terms of “Efficiency. An operator with higher efficiency generates more efficient products than an operator with lower efficiency at the same time. And when operators work at maximum efficiency, the cost of manufacturing the plant decreases.

Overall workforce efficiency is a key manufacturing performance indicator useful in deciding the efficiency of machine operators.

Estimating operator efficiency takes into account the time operators put into work, the number of parts they manufacture and the quality of the parts generated. It is similar to OEE but calculates operator efficiency instead of equipment efficiency.

For a more thorough productivity calculation, OEE should be used. It is better to measure OEE per machine rather than the entire plant, as it is then easier to recognize where improvements need to be made to help increase productivity.

By having exact work standards, involving tasks, cycle times, manufacturers can have a better understanding of expected production performance for which they should hold operators accountable.

The development of various programs depends on the performance of operators is a simple way to run a user-friendly competitive system to motivate operators. This way all operators have an equal chance of “winning” and, since the operators are above the norm, the industry as a whole wins. Goal setting, as well as competition between work groups or cells, can dramatically improve motivation and performance.

With systems in place to interpret operator and equipment performance, managers will have a good understanding of existing opportunities. They can identify bottlenecks, areas of inefficiency, and can recognize which shifts, jobs, machines and operators are performing well and which are not.

This data can be used to create stronger training materials and use the performing aspects of the shop floor to ensure that the underperforming components have the tools they need to advance productivity.

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For the update on how to calculate and improve the efficiency of machine operators, please visit us at: https://www.hiotron.com/machine-operator-efficiency/
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Hiotron India Pvt. Ltd. (hIOTron’s) provides hands-on study for various IoT cloud platforms. Hiotron had deployed more than 21,000 IoT devices. HIoTron’s IoT platform helps businesses connect and manage their data securely.


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